Other Key Projects
Project Gallery

Other Key Projects

Showcasing our diverse portfolio of critical infrastructure rehabilitation, grouting, and structural enhancements across India.

Category
Hydropower & Infrastructure
Locations
Uttarakhand, J&K, MP
Status
Successfully Delivered
Scope
Rehabilitation, Grouting, Stabilization

Tapovan Vishnugad HPP

Repair & Rectification of RC Dam Structure, Rebaring, and Micro Concreting.

This critical infrastructure project involved comprehensive repair and structural reinforcement of the dam RC components. The scope included removal of loose concrete, advanced rebaring using couplers and shear connectors, and supplying/applying high-strength micro-concrete and epoxy mortars to ensure the longevity of the structure.

Tapovan Structure RepairRepair & Rectification
Damaged Concrete RemovalLoose Concrete Removal
RebaringRebaring & Strengthening
CouplersCoupler & Shear Connectors
Micro ConcretingMicro Concreting
Completed RepairStrengthened RC Structure

Maneri Bhali Stage-I Dam

Special repair of spillway and roller bucket.

Faced with heavily damaged seal beams, severe silt erosion, and deep cavities, CP Systems executed highly complex underwater repairs in the lean season. The works involved profile matching with high-performance M80 concrete, rebaring, epoxy grouting, and laying MS plate liners for the spillway and roller buckets.

Spillway RepairSpillway Reinforcement
Construction ProgressProfile Restructuring
Roller Bucket RepairRoller Bucket Treatment
Completed WorksAdvanced Rebaring

Koteshwar Hydroelectric Project

Slope stabilization, shotcreting, and advanced structural grouting.

Spanning 36 months, this monumental execution involved stabilization of the left bank reaching heights of 200m from the river bed. Over 20,000 sqm area was secured via rock-bolting and chainlink. Furthermore, the power intake, turbine base plates, and construction joints were rigorously treated with extensive Epoxy and PU grouting.

Slope StabilizationExtensive Slope Stabilization
ShotcretingWet Shotcrete & Anchoring
Epoxy Mortar TreatmentEpoxy Mortar Treatment

VPHEP Pipalkoti - TBM Grouting

Consolidation of fragile strata using Polyurethane and Colloidal Silica.

In 2021, the VPHEP Tunnel Boring Machine (TBM) was stuck in the highly fragile HRT section. Over a span of 1.5 years, CP Systems executed intricate consolidation drilling and PU/Microfine cement grouting to completely stabilize the sandy strata and successfully release the TBM.

TBM GroutingPU Consolidation Grouting
Colloidal SilicaColloidal Silica Treatment
Fragile StrataFragile HRT Strata
PU PumpingHigh-Pressure PU Injection
Consolidation OperationsTBM Surrounding Consolidation
TBM ReleaseSuccessful Stabilization

Sewa II HEP (J&K)

HRT repair with Epoxy Mortar and severe leakage stoppage.

Executed in 2010 across a challenging 10-kilometer-long, 3.3m diameter tunnel. Operations required massive logistical feats to manually transport heavy machinery deep into the tunnel from limited entry points. The persistent severe headwater leakages were fully addressed through focused PU grouting and epoxy treatments.

Sewa II HRTSewa II HRT Repair

Other Notable Infrastructure Developments

Decades of expertise spanning expressways, pipelines, and thermal power across the country.

  • Nagpur-Mumbai Expressway: Passive Fire Protection (Pkg 14).
  • Rajpura Thermal Power: Civil, grading, minor bridge execution.
  • Nagloi CETP: High-capacity structural treatments (12 & 24 MLD).
  • GAIL Gas Pipeline: 294km joint coating from Jaipur to Loni.
  • HMEL Bhatinda Refinery: Specialized insulation deployment.
  • AIIMS Bhopal: PU Foam Insulation and PVC membrane waterproofing.